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Old tofu automatic production line equipment
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1. old tofu automatic production line equipment introduction
This set of automated old tofu production solution is mainly equipped with bean soaking system, grinding system, separation system, boiling system, pulp pressing and cutting packaging system. The dry bean processing capacity is 100 to 500kg/hour. With the coagulation equipment design of Kangdeli food machinery, the tofu production line can produce natural standard tofu at 25 to 135 plates of tofu/hour, while the weight of each plate of tofu is about 10kg.
Tofu is rich in nutrients. It not only has the effect of controlling sterols, but also has the effect of lowering blood pressure, and can also protect the cardiovascular system. Tofu also contains unsaturated fatty acids that can remove fatty acids and cholesterol, and can effectively improve blood vessel elasticity. Rich in lecithin, it has the effect of regulating intellectual development and improving memory. This has led to an increasing demand for tofu in the market. Therefore, many people began to have the idea of expanding tofu production, and how to expand production capacity and increase sales profits has become the primary consideration of tofu makers! If you have ever made tofu or are still working hard to make each piece of tofu by hand, you may be distressed by lack of manpower, difficulty in controlling the production process and unstable tofu quality, then this tofu production line can solve your headache problems at one time.
Using PLC and HMI technology to reduce labor costs and achieve capacity optimization]
The equipment of Kangdeli Intelligent Technology Co., Ltd. is easy to operate. Using our equipment to make tofu, you do not need operators or professional trainers with rich technical experience. As long as the staff do very simple work, such as: the tofu mold on the press, the whole tofu flowers ...... etc., you can produce satisfactory old tofu. In addition to this, the Kondley Intelligent Technology Tofu Line is easy to maintain, and PLC and HMI are used for remote upgrade control. Kondley Food Machinery insists on using PLC and HMI to control the automated process, just like using your tablet to make tofu.
[One click, tofu production is no longer difficult]]
Kondeli Machinery uses intelligent technology to control every step and parameter of the tofu making process to ensure consistently high-quality results. Through a simple and easy-to-understand operation interface, we can make tofu after simple training, and the training time is only three days. Using our equipment, tofu production is no longer difficult!
We teach you how to make good tofu simply]
If you have never made tofu in the past and want to enter the tofu industry; produce your first piece of tofu, please feel free to give it to us! We provide complete production equipment as well as technology transfer. You no longer need to spend several years learning how to make tofu, wasting your precious time and thus failing to successfully grasp the market opportunities. We have teachers who have been deeply engaged in the bean products industry for more than 20 years to teach you how to make tofu. With the fastest time to join the tofu industry, the production of high quality tofu, will be the key to your investment success!
1. Pre-processing system
1. Mainly includes dry bean conveying system and soaking system. The soaking system is mainly based on the subsequent product types and output to choose different sizes and quantities of bubble bean barrels, production line characteristics;
2. The machinery produced by Kangdeli Intelligent Technology Co., Ltd. has quantitative equipment, which can accurately weigh dry beans to ensure product stability;
3. Timing automatic into, drainage, in saving labor costs at the same time to ensure that the high level of soaking beans;
4. Turn beans automatically at regular intervals to ensure that all soybeans can be soaked evenly, improve the extraction rate of soybean protein, change water and cut off power, alarm for water shortage, and solve potential safety hazards;
5. We pay great attention to the soaking quality of soybeans at the beginning of each step, automatically adjust the water temperature, fully automated, and save labor costs.
2. Wet bean quantitative lifting system
1. It integrates the functions of wet bean draining, cleaning and quantitative conveying, and the integrated equipment saves the floor space and reduces the equipment cost;
2. The equipment uses the principle of screw conveying to ensure the stability of the conveying rate of soybeans;
3. Low energy consumption, strong adaptability, reasonable equipment size design, low requirements for plant height.
3. Pulping process
1. Kondley equipment accurately controls the concentration of soybean milk, accurately quantifies the soybean water supply, accurately controls the concentration of soybean milk (within 0.5 Brix), and brings high quality with high precision;
2. The protein extraction rate is high, and the residue of soybean protein is less than 2.5% (wet basis);
3. Shorten the time of raw pulp oxidation and reduce the foam of raw pulp. The foam of the product obtained by grinding equipment does not affect the next step;
4. Easy to operate, save labor;
5. The concentration is automatically adjusted online, and the concentration of soybean milk is accurately controlled by accurately regulating the ratio of material to water.
4. Slag removal process
1. The centrifuge produced by Kangdeli has a good slag removal effect, with low moisture content and high protein extraction rate.
2. Easy to clean, can access CIP, through the CIP to clean the centrifuge can effectively reduce labor costs
3. You can choose different types, and the machine is suitable for various production scenarios, and can ensure long-term high-intensity operation without problems
4. There is a stainless steel filter screen inside, which has a long service life, and the filter screen can guarantee that it does not need to be replaced within 1 year.
5. Boiling process
1. Menu-style selection of boiling pulp mode, automatic control of steam and pulp mixing ratio; physical defoaming. No need to use defoaming agent;
2. Soybean milk (bean dregs are separated after being ground with water). Bean paste (bean dregs are not separated after being ground with water) can be boiled;
3. The bad gas can be discharged during the cooking process to ensure safety and ensure that the internal pressure is within a safe range;
4. CIP cleaning to ensure food hygiene and safety, optional heat recovery system.
6. Point slurry process
1. The automatic point slurry solidification system can take into account different types of coagulants, the design process considers the different mechanisms and doses of various coagulants in tofu molding, and can flexibly adjust the parameters such as stirring mode and solidification time. On the premise of retaining and inheriting the advantages of traditional artificial point pulp, the realization of intelligence, automation and mechanization can improve the economic benefits of customers while improving production efficiency.
2. Low-level overflow grouting reduces foam and precise control of grouting volume; coagulant and slurry are fully and evenly mixed to reduce the amount of coagulant used and have good solidification effect;
3. Without vibration operation, bean curd brain will not be greatly affected by equipment operation, and squatting brain effect is good.
5. Tofu production line
Including the pressing form of the turntable press; It can be used to emulsify bittern, acid paste and other coagulants for automatic pulp ordering. Equipped with automatic cutting, packaging and sterilization equipment, it can complete various functions such as automatic cutting and packing, packaging and sealing, bean curd box edge cutting, pasteurization, etc. You can choose tofu drawer with or without cloth.
Features
Available brine, acid slurry and other coagulant automatic point slurry;
Continuous and gradually pressurized, good tofu forming effect;
Suitable for plate tofu, box tofu and other types of products.
Full process solution
We have professional marketing. R & D. Pre-sales. After-sales team, to provide you with professional bean products full process solutions.
Service Consulting
Kondley Intelligent Technology provides 24-hour online consultation, cooperates with engineers, solves customer problems through remote operation, saves round-trip time and labor costs, and can quickly solve customer problems. In addition, for food equipment companies that have just started a business or expanded their factories, our engineers will go to the company's site to help you plan the layout. In the past 28 years, we have established good cooperation with global customers such as Sweden/Malaysia/USA/Indonesia/Canada, and passed on the technical know-how of producing soybean milk and tofu to our customers. We are committed to being the leading solution provider.
Consulting Services
Please contact us and we will provide you with further consulting services.
Old tofu automatic production line equipment
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