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Sufu automatic production line equipment
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Introduction of 1. Sufu Automatic Production Line Equipment
This fully automated fermented bean curd production line is an efficient production solution, covering the whole process from raw material processing to finished product packaging. It is mainly composed of several key parts: the soaking system for soaking beans, the grinding system for grinding beans to extract slurry, the separation system for separating soybean dregs and soybean milk, the boiling system for boiling soybean milk, and the final point pulp, pressing, Cutting and packaging systems. This system has a dry bean processing capacity of between 400 and 700kg per hour. With the high-efficiency coagulation equipment of Condley Food Machinery, it can produce natural standard tofu of 100 to 300 plates per hour.
Sufu is not called bean curd, southern milk, moldy tofu, etc. It is a kind of bean curd that is fermented, pickled and processed by mold. It is a common side dish for Chinese. It is known as "Oriental cheese". Zhu Quan's "Immortals and Gods Hidden Book" in the early Ming Dynasty has already mentioned its production method. It not only has high nutritional value, rich in protein, fat, carbohydrates, calcium, phosphorus, iron and other minerals, but also helps to control the level of sterols in the blood, lower blood pressure, and protect the cardiovascular system. The unsaturated fatty acids in sufu can help remove fatty acids and cholesterol in the blood and improve the elasticity of blood vessels. At the same time, it is also rich in lecithin, which is also very beneficial for intellectual development and memory improvement. The demand for fermented bean curd in the market is growing with the increasing awareness of healthy eating.
Therefore, for those who want to expand the scale of production and increase sales profits, it is particularly important to have an automated production line. If you are still using traditional manual methods to produce dried tofu, you may face problems such as shortage of manpower, difficulty in controlling the production process, and unstable product quality. The introduction of this automated fermented bean curd production line can help you solve the above problems at one time, improve production efficiency and product quality, so as to occupy a more favorable competitive position in the market.
Using PLC and HMI technology to reduce labor costs and achieve capacity optimization]
The fermented bean curd production equipment provided by Konderi Intelligent Technology Co., Ltd. is known for its user-friendliness and aims to simplify the production process of fermented bean curd. With our technology, it's easy to get started even without a sophisticated technical background or specially trained staff. All the staff need to do is some basic operations, such as placing the tofu mold on the press, preparing tofu milk and other simple steps to produce high-quality fermented bean curd.
In addition, our fermented bean curd production line is designed for ease of maintenance and is equipped with PLC (programmable logic controller) and HMI (human machine interface) remote upgrade functions. This means that through a simple operation interface, just like operating on a tablet, you can easily control the entire production process of dried tofu. Conderry is committed to using PLC and HMI technology to provide you with efficient and intelligent fermented bean curd production solutions.
[One click, fermented bean curd production is no longer difficult]]
By introducing advanced intelligent technology to manage every link and detail of fermented bean curd production, Kondley Machinery ensures the consistency and excellence of product quality. The operation interface we designed is very user-friendly. Even inexperienced personnel can skillfully operate the equipment to make fermented bean curd after receiving just three days of training. With our equipment, tofu production has become simple and easy, no longer a technical problem.
We teach you how to make good tofu simply]
If you have never made fermented bean curd in the past and want to enter the fermented bean curd industry; Please give us your first piece of fermented bean curd with confidence! We provide complete production equipment as well as technology transfer. You no longer need to spend several years learning how to make fermented bean curd, wasting your precious time and thus failing to successfully grasp the market opportunities. We have teachers who have been deeply engaged in the bean products industry for more than 20 years to teach you how to make fermented bean curd. Join the fermented bean curd industry with the fastest time and produce high quality fermented bean curd will be the key to your investment success!
1. Pre-processing system
1. Mainly includes dry bean conveying system and soaking system. The soaking system is mainly based on the subsequent product types and output to choose different sizes and quantities of bubble bean barrels, production line characteristics;
2. The machinery produced by Kangdeli Intelligent Technology Co., Ltd. has quantitative equipment, which can accurately weigh dry beans to ensure product stability;
3. Timing automatic into, drainage, in saving labor costs at the same time to ensure that the high level of soaking beans;
4. Turn beans automatically at regular intervals to ensure that all soybeans can be soaked evenly, improve the extraction rate of soybean protein, change water and cut off power, alarm for water shortage, and solve potential safety hazards;
5. We pay great attention to the soaking quality of soybeans at the beginning of each step, automatically adjust the water temperature, fully automated, and save labor costs.
2. Wet bean quantitative lifting system
1. It integrates the functions of wet bean draining, cleaning and quantitative conveying, and the integrated equipment saves the floor space and reduces the equipment cost;
2. The equipment uses the principle of screw conveying to ensure the stability of the conveying rate of soybeans;
3. Low energy consumption, strong adaptability, reasonable equipment size design, low requirements for plant height.
3. Pulping process
1. The structure of the grinding wheel is dense, imitating the traditional stone grinding process, and producing less heat;
2, special grinding method can prevent excessive heating of protein, early denaturation;
3. Soybean is fully broken by grinding between the upper and lower grinding pieces, so that the protein in it is fully mixed with water and extracted.
4. Boiling process
1. Menu-style selection of boiling pulp mode, automatic control of steam and pulp mixing ratio; physical defoaming. No need to use defoaming agent;
2. Soybean milk (bean dregs are separated after being ground with water). Bean paste (bean dregs are not separated after being ground with water) can be boiled;
3. The bad gas can be discharged during the cooking process to ensure safety and ensure that the internal pressure is within a safe range;
4. CIP cleaning to ensure food hygiene and safety, optional heat recovery system.
5. Separation process
Features:
1. In-depth cooperation with Japan's LANDS WORK company, LANDS WORK provides core technology to ensure the smooth operation of equipment;
2. The moisture content of separated bean dregs is as low as 76%;
3, soybean milk basically no foam production;
4, can achieve high concentration of soybean milk pulp residue separation;
5, suitable for raw pulp, cooked pulp, enzyme grinding pulp and other processes;
6. Low energy consumption and low noise.
5. Pulping process
1. Through PLC engineering, automatic quantitative supply of coagulant, soy milk.
2. The process of pulping is completely automatic, imitating the way of manual pulping.
3. During the solidification process of point pulp, the solidification machine is mixed with soybean milk evenly and thoroughly without white pulp.
4. It can control the amount of coagulation machine and regulate the old and tender tofu.
5. Through PLC program control and touch screen operation, a series of actions such as quantitative pulp supply, acid pulp supply, automatic point pulp, extraction of yellow pulp water, automatic brain discharge and so on are realized.
6. Rotary table press production line
1. PLC program control can realize automatic distribution of bean flowers, automatic plate stacking, automatic frame back plate, automatic pressing and squeezing, reducing the labor intensity of personnel;
2. Compact structure, small footprint, bean flower transport cooling small;
3. Electrical, hydraulic system external, easy to clean and maintain equipment;
4. Double loop control system to reduce equipment failure.
7. Sufu cutting machine
1, the whole stainless steel production, compact structure, small footprint;
2, PLC control, equipment running smoothly, row screen neat;
3. The cutter assembly is easy to disassemble and wash, ensuring the safety and health of the production environment;
4. Multiple cutter groups can be configured to meet different cutting specifications and realize multi-purpose of one machine;
5, can be applied to different characteristics of the strain, to achieve different temperature of the inoculation requirements.
Full process solution
We have professional marketing. R & D. Pre-sales. After-sales team, to provide you with professional bean products full process solutions.
Service Consulting
Kondley Intelligent Technology provides 24-hour online consultation, cooperates with engineers, solves customer problems through remote operation, saves round-trip time and labor costs, and can quickly solve customer problems. In addition, for food equipment companies that have just started a business or expanded their factories, our engineers will visit the company's site to help you plan the layout. In the past 28 years, we have established good cooperation with global customers such as Sweden/Malaysia/USA/Indonesia/Canada, and passed on the technical know-how of producing soybean milk and tofu to our customers. We are committed to being the leading solution provider.
Consulting Services
Please contact us and we will provide you with further consulting services.
Sufu automatic production line equipment
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