1. tofu automatic production line equipment introduction

This fully automated dry bean production line is an efficient production solution, covering the whole process from raw material processing to finished product packaging. It is mainly composed of several key parts: the soaking system for soaking beans, the grinding system for grinding beans to extract slurry, the separation system for separating soybean dregs and soybean milk, the boiling system for boiling soybean milk, and the final point pulp, pressing, Cutting and packaging systems. The dry bean processing capacity of this system is between 400 and 600kg per hour. With the high-efficiency coagulation equipment of Yongsmooth Food Machinery, it can produce natural standard tofu of 200 to 300 plates per hour.

Dried tofu, as a further processed product of tofu, is popular for its unique salty flavor, moderate hardness and durability, and is often compared to the "ham" in plants ". It not only has high nutritional value, rich in protein, fat, carbohydrates, calcium, phosphorus, iron and other minerals, but also helps to control the level of sterols in the blood, lower blood pressure, and protect the cardiovascular system. The unsaturated fatty acids in dried tofu can help remove fatty acids and cholesterol in the blood and improve the elasticity of blood vessels. At the same time, it is also rich in lecithin, which is also very beneficial for intellectual development and memory improvement. The demand for dried tofu in the market is growing with the improvement of people's awareness of healthy eating.

Therefore, for those who want to expand the scale of production and increase sales profits of dried tofu producers, it is particularly important to have an automated production line. If you are still using traditional manual methods to produce dried tofu, you may face problems such as shortage of manpower, difficulty in controlling the production process, and unstable product quality. The introduction of this automated tofu production line can help you solve the above problems at one time, improve production efficiency and product quality, so as to occupy a more favorable competitive position in the market.

Using PLC and HMI technology to reduce labor costs and achieve capacity optimization]

The production equipment provided by Kangdali Intelligent Technology Co., Ltd. is known for its user-friendliness and aims to simplify the production process of dried tofu. With our technology, it's easy to get started even without a sophisticated technical background or specially trained staff. All the staff need to do is some basic operations, such as placing the tofu mold on the press, preparing the bean brain and other simple steps to produce high-quality dried tofu.

In addition, our dried tofu production line is designed with an emphasis on easy maintenance and is equipped with PLC (Programmable Logic Controller) and HMI (Human Machine Interface) remote upgrade functions. This means that through a simple operation interface, just like operating on a tablet, you can easily control the entire production process of dried tofu. Kondley is committed to using PLC and HMI technology to provide you with efficient and intelligent tofu production solutions.

[One click, tofu production is no longer difficult]]

Konderi Intelligent Technology ensures the consistency and excellence of product quality by introducing advanced intelligent technology to manage every link and detail of tofu production. The operation interface we designed is very user-friendly. Even inexperienced personnel can skillfully operate the equipment to make dried tofu after receiving just three days of training. With our equipment, the production of dried tofu has become simple and easy, and it is no longer a technical problem.

We teach you how to simply make good dried tofu]
 

If you have never made dried tofu in the past and want to enter the tofu industry; Please feel free to give us your first piece of dried tofu! We provide complete production equipment as well as technology transfer. You no longer need to spend several years learning how to make dried tofu, wasting your precious time and thus failing to successfully grasp the market opportunities. We have teachers who have been deeply engaged in the bean products industry for more than 20 years to teach you how to make dried tofu. With the fastest time to join the tofu industry, the production of high quality tofu, will be the key to your investment success!

1. Pre-processing system

1. Mainly includes dry bean conveying system and soaking system. The soaking system is mainly based on the subsequent product type and output to select different sizes and quantities of bubble bean barrels, production line characteristics.

2. The machinery produced by Kangdeli Intelligent Technology Co., Ltd. has quantitative equipment, which can accurately weigh dry beans to ensure product stability;

3. Timing automatic into, drainage, in saving labor costs at the same time to ensure that the high level of soaking beans;

4. Turn beans automatically at regular intervals to ensure that all soybeans can be soaked evenly, improve the extraction rate of soybean protein, change water, power failure, water shortage alarm, and solve potential safety hazards;

5. We pay great attention to the soaking quality of soybeans at the beginning of each step, automatically adjust the water temperature, fully automated, and save labor costs.

2. Quantitative promotion of wet beans

1. It integrates the functions of wet bean drainage, cleaning and quantitative transportation, and the integrated equipment saves the floor space and reduces the equipment cost;

2. The equipment uses the principle of screw conveyor to ensure the stability of the conveying rate of soybeans

3. Low energy consumption, strong adaptability, reasonable equipment size design, low requirements for plant height.

3. Pulping process

1. Kondley equipment accurately controls the concentration of soybean milk, accurately quantifies the soybean water supply, accurately controls the concentration of soybean milk (within 0.5 Brix), and brings high quality with high precision;

2. The protein extraction rate is high, and the residue of soybean protein is less than 2.5% (wet basis);

3. Shorten the raw pulp oxidation time, reduce the raw pulp foam through the grinding equipment to obtain the product foam does not affect the next step of work;

4. Easy to operate, saving labor;

5. The concentration is automatically adjusted online, and the concentration of soybean milk is accurately controlled by accurately regulating the ratio of material to water.

4. Boiling process

1. Menu-type selection of boiling pulp mode, automatic control of steam, pulp mixing ratio; physical defoaming, without the use of defoaming agent;

2. Soybean milk (after beans are ground with water and pulp residue is separated) and bean paste (after beans are ground with water) can be boiled;

3. The bad gas can be discharged during the cooking process to ensure safety and ensure that the internal pressure is within a safe range;

4. CIP cleaning to ensure food hygiene and safety, optional heat recovery system.

5. Pulping process

1. Through PLC engineering, automatic quantitative supply of coagulant, soy milk.

2. The process of pulping is completely automatic, imitating the way of manual pulping.

3. During the solidification process of point pulp, the solidification machine is mixed with soybean milk evenly and thoroughly without white pulp,

4. It can control the amount of coagulation machine and regulate the old and tender tofu.

6. Self-control dried bean press

1. The equipment can realize automatic suppression, unattended operation, and reduce labor intensity;

2. According to the requirements of different thickness, pressing procedures can be set;

3. The pressed finished product is uniform in thickness and has a moisture content of one to one;

Including the pressing form of the turntable press; It can be used to emulsify bittern, acid paste and other coagulants for automatic pulp ordering. Equipped with automatic cutting, packaging and sterilization equipment, it can complete various functions such as automatic cutting and packing, packaging and sealing, bean curd box edge cutting, pasteurization, etc. You can choose tofu drawer with or without cloth.

7. Linear dried bean production line

Features

1. Fully automatic pressing production line, the pressing method adopts hydraulic turntable press, the main material is made of 304 stainless steel, and 14 hydraulic heads are configured.

2. Independent property rights, PLC control to achieve a user-friendly automatic control, simple operation, saving energy;

3. The whole machine has compact structure, less floor space and low labor intensity.

8. Dried bean curd cutting machine

1. The whole machine is made of stainless steel, durable and easy to clean;

2. Automatic cutting of dried bean curd, the cutting surface is smooth and flat without burrs, and the leftover materials are automatically separated;

3. The production process has a high degree of automation, high efficiency, time saving and low energy consumption;

4, greatly reduce labor intensity, save labor, save space.

Full process solution

We have professional marketing. R & D. Pre-sales. After-sales team, to provide you with professional bean products full process solutions.

Service Consulting

Kondley Intelligent Technology provides 24-hour online consultation, cooperates with engineers, solves customer problems through remote operation, saves round-trip time and labor costs, and can quickly solve customer problems. In addition, for food equipment companies that have just started a business or expanded their factories, our engineers will visit the company's site to help you plan the layout. In the past 28 years, we have established good cooperation with global customers such as Sweden/Malaysia/USA/Indonesia/Canada, and passed on the technical know-how of producing soybean milk and tofu to our customers. We are committed to being the leading solution provider.

Consulting Services

Please contact us and we will provide you with further consulting services.