1. filling tofu automatic production line equipment introduction

In the face of the growing demand for tofu in the market, many tofu makers began to seek ways to expand production capacity and increase sales profits. Considering the rich nutritional value of tofu, such as its effect of controlling sterols, lowering blood pressure and protecting cardiovascular system, as well as the benefits of unsaturated fatty acids and rich lecithin on improving blood vessel elasticity and improving memory, the market demand for tofu continues to rise. This automated production line is designed to help tofu makers solve the problems of manpower shortage, production control difficulties and product quality instability.

Filled tofu, also known as lactone tofu, is a tofu produced with gluconic acid-δ-lactone as a coagulant. The traditional method of making bean curd with brine is changed, which can reduce the loss of protein and improve the water retention rate of bean curd, which is nearly twice as much as that of bean curd than the regular method; and the bean curd is tender, shiny, good palatability, clean and sanitary.

Intelligent control to reduce labor costs, optimize production capacity]

The filling tofu production line of Konderi Intelligent Technology realizes the automatic control of the production process by adopting PLC (programmable logic controller) and HMI (human machine interface) technology. This not only reduces the dependence on skilled operators and reduces labor costs, but also simplifies the operation process so that any operator can easily get started. In addition, the remote upgrade function of PLC and HMI ensures the easy maintenance of the equipment and the long-term stable operation of the system, making tofu production simple and efficient. Through this system, tofu makers can easily increase production capacity and ensure product quality, so as to meet the high demand of the market.

[One click, tofu production is no longer difficult]]

Kondeli Machinery uses intelligent technology to control every step and parameter of the tofu making process to ensure consistently high-quality results. Through a simple and easy-to-understand operation interface, we can make tofu after simple training, and the training time is only three days. Using our equipment, tofu production is no longer difficult!

We teach you how to make good tofu simply]

If you have never made tofu in the past and want to enter the tofu industry; produce your first piece of tofu, please feel free to give it to us! We provide complete production equipment as well as technology transfer. You no longer need to spend several years learning how to make tofu, wasting your precious time and thus unable to successfully grasp the market opportunities. We have teachers who have been deeply engaged in the bean products industry for more than 20 years to teach you how to make tofu. With the fastest time to join the tofu industry, the production of high quality tofu, will be the key to your investment success!

1. Pre-processing system

1. Mainly includes dry bean conveying system and soaking system. The soaking system is mainly based on the subsequent product type and output to select different sizes and quantities of bubble bean barrels, production line characteristics.

2. The machinery produced by Kangdeli Intelligent Technology Co., Ltd. has quantitative equipment, which can accurately weigh dry beans to ensure product stability;

3. Timing automatic into, drainage, in saving labor costs at the same time to ensure that the high level of soaking beans;

4. Turn beans automatically at regular intervals to ensure that all soybeans can be soaked evenly, improve the extraction rate of soybean protein, change water, power failure, water shortage alarm, and solve potential safety hazards;

5. We pay great attention to the soaking quality of soybeans at the beginning of each step, automatically adjust the water temperature, fully automated, and save labor costs.

2. Wet bean quantitative lifting system

1. It integrates the functions of wet bean drainage, cleaning and quantitative transportation, and the integrated equipment saves the floor space and reduces the equipment cost;

2. The equipment uses the principle of screw conveyor to ensure the stability of the conveying rate of soybeans

3. Low energy consumption, strong adaptability, reasonable equipment size design, low requirements for plant height.

3. Pulping system

1. The structure of the grinding wheel is dense, imitates the traditional stone grinding process, and produces less heat;

2. Special grinding method can prevent excessive heating of protein, early denaturation;

3. Soybeans are fully broken by grinding between the upper and lower grinding pieces, so that the protein in them can be fully mixed with water and extracted.

4. Slagging system

1. The centrifuge produced by Kangdeli has a good slag removal effect, with low moisture content and high protein extraction rate.

2. Easy to clean, can access CIP, through the CIP to clean the centrifuge can effectively reduce labor costs

3. You can choose different types, and the machine is suitable for various production scenarios, and can ensure long-term high-intensity operation without problems

4. There is a stainless steel filter screen inside, which has a long service life, and the filter screen can guarantee that it does not need to be replaced within 1 year.

5. Boiling pulp system

1. Menu-type selection of boiling pulp mode, automatic control of steam, pulp mixing ratio; physical defoaming, without the use of defoaming agent;

2. Soybean milk (bean dregs are separated after bean dregs are ground with water) and bean paste (bean dregs are not separated after bean dregs are ground with water) can be boiled;

3. The bad gas can be discharged during the cooking process to ensure safety and ensure that the internal pressure is within a safe range;

4.CIP cleaning to ensure food hygiene and safety, optional heat recovery system.

6. Mature pulp screen

Features:

1. It is used for filtering and removing coarse particles caused by thermal expansion of soybean fiber in cooked pulp, so as to improve the yield and fineness of subsequent products.

2. Use the hanging basket mechanism to drive the flat screen to reciprocate. There is a slurry storage box under the flat screen, a built-in heating and heat preservation device, and a funnel at the top, which is conducive to the discharge of filtered coarse slurry residue. Filter screens of different materials and mesh numbers can be selected according to the use requirements.

7. Deaerator

1. Used for degassing of cooked pulp to reduce the gas content in soy milk and improve the quality of subsequent products.

8. Filling Machine

1. Automatic box supply, no box detection is not filled

2. Automatic dust removal to ensure safety and health

3. Low-level overflow grouting to reduce foam and precise control of grouting volume

4. Servo motor drive, smooth operation, no liquor pulp, no waste, can realize 100% bittern as coagulant to produce filled tofu

Full process solution

We have professional marketing. R & D. Pre-sales. After-sales team, to provide you with professional bean products full process solutions.

Service Consulting

Kondley Intelligent Technology provides 24-hour online consultation, cooperates with engineers, solves customer problems through remote operation, saves round-trip time and labor costs, and can quickly solve customer problems. In addition, for food equipment companies that have just started a business or expanded their factories, our engineers will visit the company's site to help you plan the layout. In the past 28 years, we have established good cooperation with global customers such as Sweden/Malaysia/USA/Indonesia/Canada, and passed on the technical know-how of producing soybean milk and tofu to our customers. We are committed to being the leading solution provider.

Consulting Services

Please contact us and we will provide you with further consulting services.