Introduction of automatic production line equipment for 1. pulp tofu

In the face of the growing demand for tofu in the market, many tofu makers began to seek ways to expand production capacity and increase sales profits. Considering the rich nutritional value of bean curd, such as its effect of controlling sterols, lowering blood pressure and protecting cardiovascular system, as well as the benefits of unsaturated fatty acids and rich lecithin on improving blood vessel elasticity and memory, the market demand for bean curd continues to rise. This automated production line is designed to help tofu makers solve the problems of manpower shortage, production control difficulties and product quality instability.

Baotou bean curd, a special snack in southwest China, originated in Yunnan, Guizhou and Sichuan in southwest China. A delicacy made of soya bean curd. The so-called package is that after the outer layer of tofu is cooked, the inner layer is still slurry.

Intelligent control to reduce labor costs, optimize production capacity]

The old tofu production line of Kangderi Intelligent Technology realizes the automatic control of the production process by adopting PLC (programmable logic controller) and HMI (human machine interface) technology. This not only reduces the dependence on skilled operators and reduces labor costs, but also simplifies the operation process so that any operator can easily get started, and the steps from the placement of the tofu mold to the squeezing of the tofu block can be completed efficiently. In addition, the remote upgrade function of PLC and HMI ensures the easy maintenance of the equipment and the long-term stable operation of the system, making tofu production simple and efficient. Through this system, tofu makers can easily increase production capacity and ensure product quality, so as to meet the high demand of the market.

[One click, tofu production is no longer difficult]]

Kondeli Machinery uses intelligent technology to control every step and parameter of the tofu making process to ensure consistently high-quality results. Through a simple and easy-to-understand operation interface, we can make tofu after simple training, and the training time is only three days. Using our equipment, tofu production is no longer difficult!

We teach you how to make good tofu simply]

If you have never made tofu in the past and want to enter the tofu industry; produce your first piece of tofu, please feel free to give it to us! We provide complete production equipment as well as technology transfer. You no longer need to spend several years learning how to make tofu, wasting your precious time and thus unable to successfully grasp the market opportunities. We have teachers who have been deeply engaged in the bean products industry for more than 20 years to teach you how to make tofu. With the fastest time to join the tofu industry, the production of high quality tofu, will be the key to your investment success!

1. Pre-processing system

1. Mainly includes dry bean conveying system and soaking system. The soaking system is mainly based on the subsequent product type and output to select different sizes and quantities of bubble bean barrels, production line characteristics.

2. The machinery produced by Kangdeli Intelligent Technology Co., Ltd. has quantitative equipment, which can accurately weigh dry beans to ensure product stability;

3. Timing automatic into, drainage, in saving labor costs at the same time to ensure that the high level of soaking beans;

4. Turn beans automatically at regular intervals to ensure that all soybeans can be soaked evenly, improve the extraction rate of soybean protein, change water, power failure, water shortage alarm, and solve potential safety hazards;

5. We pay great attention to the soaking quality of soybeans at the beginning of each step, automatically adjust the water temperature, fully automated, and save labor costs.

2. Wet bean quantitative lifting system

1. It integrates the functions of wet bean drainage, cleaning and quantitative transportation, and the integrated equipment saves the floor space and reduces the equipment cost;

2. The equipment uses the principle of screw conveyor to ensure the stability of the conveying rate of soybeans

3. Low energy consumption, strong adaptability, reasonable equipment size design, low requirements for plant height.

3. Pulping system

1. The structure of the grinding wheel is dense, imitates the traditional stone grinding process, and produces less heat;

2. Special grinding method can prevent excessive heating of protein, early denaturation;

3. Soybeans are fully broken by grinding between the upper and lower grinding pieces, so that the protein in them can be fully mixed with water and extracted.

4. Slagging system

1. The centrifuge produced by Kangdeli has a good slag removal effect, with low moisture content and high protein extraction rate.

2. Easy to clean, can access CIP, through the CIP to clean the centrifuge can effectively reduce labor costs

3. You can choose different types, and the machine is suitable for various production scenarios, and can ensure long-term high-intensity operation without problems

4. There is a stainless steel filter screen inside, which has a long service life, and the filter screen can guarantee that it does not need to be replaced within 1 year.

5. Boiling pulp system

1. Menu-type selection of boiling pulp mode, automatic control of steam, pulp mixing ratio; physical defoaming, without the use of defoaming agent;

2. Soybean milk (bean dregs are separated after bean dregs are ground with water) and bean paste (bean dregs are not separated after bean dregs are ground with water) can be boiled;

3. The bad gas can be discharged during the cooking process to ensure safety and ensure that the internal pressure is within a safe range;

4. CIP cleaning to ensure food hygiene and safety, optional heat recovery system.

6. Mature pulp screen

Features:

1. It is used for filtering and removing coarse particles caused by thermal expansion of soybean fiber in cooked pulp, so as to improve the yield and fineness of subsequent products.

2. The hanging basket mechanism is used to drive the flat screen to reciprocate. There is a slurry storage box under the flat screen, a built-in heating and heat preservation device, and a funnel is arranged at the top, which is conducive to the discharge of filtered coarse slurry residue. Filter screens with different materials and mesh numbers can be selected according to the use requirements.

7. Pulping system

1. Through PLC engineering, automatic quantitative supply of coagulant, soy milk.

2. The process of pulping is completely automatic, imitating the way of manual pulping.

3. During the solidification process of point pulp, the solidification machine is mixed with soybean milk evenly and thoroughly without white pulp.

4. It can control the amount of coagulation machine and regulate the old and tender tofu.

5. Through PLC program control and touch screen operation, a series of actions such as quantitative pulp supply, acid pulp supply, automatic point pulp, extraction of yellow pulp water, automatic brain discharge and so on are realized.

8. Press system (rotary table press)

1. PLC program control can realize automatic distribution of bean flowers, automatic plate stacking, automatic frame back plate, automatic pressing and squeezing, reducing the labor intensity of personnel;

2. Compact structure, small footprint, bean flower transport cooling small;

3. Electrical, hydraulic system external, easy to clean and maintain equipment;

4. Double loop control system to reduce equipment failure.

9. Pulped tofu production line

Features:

1. The production line can adjust the distribution thickness of the bean flower according to different products. The bean flower is complete and uniform, the thickness is consistent, the finished product has good toughness and less leftoback materials;

2. The entire production line is simple and convenient to operate, product thickness and flexible adjustment;

3. Reasonable design, compact structure and small footprint.

4. The production line includes cutting, cooling and alkali soaking process steps.

Full process solution

We have professional marketing. R & D. Pre-sales. After-sales team, to provide you with professional bean products full process solutions.

Service Consulting

Kondley Intelligent Technology provides 24-hour online consultation, cooperates with engineers, solves customer problems through remote operation, saves round-trip time and labor costs, and can quickly solve customer problems. In addition, for food equipment companies that have just started a business or expanded their factories, our engineers will visit the company's site to help you plan the layout. In the past 28 years, we have established good cooperation with global customers such as Sweden/Malaysia/USA/Indonesia/Canada, and passed on the technical know-how of producing soybean milk and tofu to our customers. We are committed to being the leading solution provider.

Consulting Services

Please contact us and we will provide you with further consulting services.